Screen Printing vs DTF: Which Print Type Is Right for Your Merch?
DTF and screen printing are two of the most trusted ways to create custom merch. Both are durable and professional, but they use totally different processes—and that affects everything from color range to cost per piece.
People compare them because both produce long-lasting designs but serve very different needs. The right pick depends on how many items you’re ordering, your design style, and your fabric type.
What Is DTF Printing?
DTF (Direct-to-Film) is a digital printing process that transfers ink from a film onto the garment with heat and adhesive. The result is a smooth, vibrant print that works on nearly any material.
Best for: Full-color logos, detailed artwork, and smaller batches on mixed fabrics.
Strengths:
- Vibrant color output and great detail
- Works on cotton, polyester, and blends
- Fast turnaround — no screens, no setup
- Durable against cracking and fading
What Is Screen Printing?
Screen printing uses mesh screens to push ink directly onto the fabric—one color per screen. It’s the traditional method for bulk orders and solid-color designs.
Best for: Large runs, bold graphics, and simple artwork on cotton garments.
Strengths:
- Classic raised ink texture
- Highly durable for years of wear
- Cost-effective in bulk
- Consistent color saturation for logos and bold text
DTF vs Screen Printing: Key Differences
| Category | DTF Printing | Screen Printing |
| Best for | Multi-color designs, fast deadlines, mixed fabrics |
Bulk orders, bold logos |
|
Color Range |
Unlimited CMYK colors | Limited (per screen) |
|
Texture |
Smooth, slightly raised | Varies but can feel like a smooth, thin layer |
|
Fabric Type |
Works on most fabrics | Best on cotton |
|
Cost |
Cheaper for small runs |
Better per-piece cost in bulk |
|
Turnaround |
Fast, no setup | Slower (pretreat + dry time) |
Which Should You Choose?
Choose DTF if you want:
- Full-color artwork, gradients, or photo designs
- Fewer than 50 pieces
- Mixed garment types (hoodies, totes, poly-blends)
Choose Screen Printing if you want:
- Simple logos or bold graphics
- Large orders (50+ items) for events or uniforms
- A classic, textured ink finish
FAQs
Does screen printing last longer than DTF?
Both are very durable, but screen printing slightly edges out for long-term wear on cotton. DTF is more flexible for modern blends and mixed fabrics.
Can I mix both methods in one order?
Yes! Many brands use screen printing for large batches and DTF for smaller follow-up or reprint orders.
Which looks better for detail or photos?
DTF wins here—it can handle small details, gradients, and full-color images that screen printing can’t easily reproduce.
Fresh Prints Offers Both DTF and Screen Printing
Not sure which one to pick?
Upload your design, and our team will recommend the best print method for your fabric, design, and budget. You’ll get expert guidance, fast turnaround, and free digital mockups before we print a single shirt.